Customized 30A threaded spring pogo pin used for charging medical products.
UPE provide professional POGO PIN customization service, custom of various shapes is available, small structure. And Customized high current with 15A-30A pogo pin. Different products and pogo pin solutions can be designed according to different customer needs.
A Pogo Pin is a type of electrical connector used to establish a temporary connection between two circuits. It consists of a spring-loaded plunger inside a barrel, allowing it to compress and maintain reliable contact when pressed against a conductive surface.
According to customer different requirements, we have 8 types Exterior Structure POGO PIN for customers choose, for the standard POGO PIN, UPE designed the total height of the product is 2.8mm ~ 11.0mm( the total height is not include DIP pogo pin's tail length).
The following are 8 types structures for your reference and selection:
SMT: Good stability, the bottom of the Barrel is a flat bottom design, which is easy to solder on the PCB board
DIP: There is a positioning pin at the tail of the Barrel. When welding with the PCB, no deviation will occur, good positioning effect and firm
welding.
Double Head: The design of the double head Pogo pin provides designers with more flexibility in the bi-directional board-to-board
connection ,the double head pin does not need to be welded.
Right Angle: The tail of the Pogo Pin is bent, providing designers with more choices in the use of space , the tail can also be soldered with wire.
Soler Cup: Suitable for cable product, easy to weld with wire
Screw-type: The products with special specifications can meet the different needs of customers, and can be customized according to the needs
of customers.
One-piece type: It can pass large currents, be customized according to customer requirements, and meet different customer needs.
Spherical ball type: Lateral force is available, and it can be customized according to customer requirements to meet different customer needs.
UPE Pogo Pin Internal Structure according to customer requirements to match suitable one
A.Structure description:Plunger for oblique bevel
Structural advantages:Conventional use, impedance stability.long life
Application method:SMT & DIP Regular use
Structure use precautions:Cannot exceed the limit working stroke
B.Structure description:Plunger for drilled
Structural advantages:
In a limited space, the plunger can perform maximum compression.
Application method:SMT & DIP Regular use
Structure use precautions:Can not exceed the limit stroke and excessive current use
C.Structure description:Plunger for flat
Structural advantages:Turning is easy to machine, for space structure based on A&B
Application method:SMT & DIP Regular use
Structure use precautions:Can not exceed the limit stroke and excessive current use
D.Structure description: Barrel inside added insulating beads
Structural advantages: The impedance is more stable, suitable for current use above 10A
Application method:SMT & DIP Regular use
Structure use precautions: Cannot exceed the limit working stroke
E.Structure description: Both sides of the plunger can be compressed
Structural advantages: Save space of structure,long distance, large compression board to board contact
Application method: Board to board docking
Structure use precautions: Cannot exceed the limit working stroke
F.Structure description: Four-piece combination
Structural advantages: High press smoothness, plunger deflection small, waterproof and dustproof. The working life is relatively longer. Overpressure will not cause product failure.
Application method: High current, high performance, waterproof and dustproof
G.Structure description: Intermediate shaft compression
Structural advantages: Simple structure, can pass high current.
Application method: Weldinng high current use
Structure use precautions: Cannot exceed the limit working stroke
H.Structure description: Ball compression contact
Structural advantages: Simple structure and easy processing
Application method: Small working stroke use
Structure use precautions:
Cannot exceed the limit working stroke
Pogo Pin application areas are:
1.Industrial equipment, three-proof machine, communication equipment, medical equipment, handheld terminal equipment;
2.Smart wearable devices, smart education, smart positioning devices, smart toy
3.Consumer electronics, tablet computers, shared charging, TWS Bluetooth headsets, electronic cigarettes
Why do customers choose UPE?
1. Pogo Pin professional customization service
Different products and solutions can be designed according to different customer needs
2. Fast sample production capability
Standard product 2-3 days sample, new custom sample 7 working days, mold opening product 12 days
3. Strict quality control system
The concept of quality first runs through the entire production and inspection process, and strictly controls each process to ensure the quality of customer satisfaction.
4. Processing with imported components
A small number of needle shafts are machined from imported precision lathes, and most of the needle shafts are made of imported cold stamping for higher stability.
5. High-precision test equipment
Provide accurate and precise testing to continuously improve product quality
6. Reasonable cost control procedures
Save costs, eliminate waste, optimize processes, and highlight cost competitiveness
7. Product environmental standards
The product meets the EU ROHS standard and meets halogen
Spring-Loaded Pogo Pin Connector parameter performance
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Name of Parts
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Parameter performance table
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Barrel Materia
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Brass
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Beryllium copper
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Phosphor Bronze
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Plunger Material
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Brass
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Beryllium copper
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Phosphor Bronze
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Stainless steel
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Spring options
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Stainle
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Music wire
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Plating requirements
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Gold-Au
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Silver-Ag
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Palladium-Nickel
(Pd-Ni)
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Rated Current
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1A, 2A, 3A ,5A,15A or 30A (different structures)
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Rated Voltage
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DC 12V 24V
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Contact Resistance
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30mΩ 50mΩ Max. (stillness)
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Life test
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50,000 cycles Min. 1000,000 cycles Max
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Reflow Temp.
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265°, 4~5sec
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POGO PIN Reliability Test
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Retention Force
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At rated cycling of 500±50 per hour,50,000 cycles minimum
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Humidity
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EIA-364-31,Test method II, Condition A Subject mated connectors to relative humidity of 90% to 95%RH and a temperature of 40℃ ± 2℃ relative humidity for 96 hour.
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Resistance to Solder Heat
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EIA-364-56,Procedure 5,Level 2 265℃+10/-0℃for 30 to 35 seconds
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Salt Spray
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EIA-364-26,Test condition B Subject mated connectors to 5±1% salt-solution
concentration, 35+1℃/-2℃ for 48 hours.
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Spring force test
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Normal Force Test Procedure,100g±20g at working height
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Temperature Life
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EIA-364-17,Test method A,condition 4,Test time condition A Subject mated
connectors to 85℃± 2℃ for 96 hours.
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Solderability
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EIA-364-52 Dip into the 265±5℃, 60/40±5% Sn/pb solder for 4.0~5.0 second
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Contact Resistance
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EIA-364-23 Measure the contact resistance with a test current of 100 mA maximum and 20 mV voltage maximum
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Testing equipment:
We have an independent laboratory and equipped with relevant experimental equipment, such as
Insertion force testing machine, Two-dimensional projector, Thickness meter, Automatic inspection machine, Insulation Resistance Tester
Metallographic sample polishing machine, Salt spray tester, Current temperature rise tester, Load stroke curve instrument, Automatic inspection machine, ROHS tester, Roughness tester,Elastic impedance tester, Life tester, etc.
How to Place Your Order with UPE
1. Submit Your Requirements
Provide details such as:
.Connector type (power, data, hybrid, waterproof, etc.)
.Voltage & current ratings
.Cable length & specifications
.Magnetic polarity & alignment preferences
.Quantity & lead time
Special requirements (IP rating, shielding, certifications, etc.)
. Option 1: Fill out our RFQ (Request for Quote) Form on our website.
. Option 2: Email your specs directly to sunion@upetech.net (or your designated contact).
2. Receive a Custom Quote
Our engineering team will review your requirements.
We’ll provide a competitive quote, including:Pricing/Lead time/Prototyping options (if needed)
3. Approve & Confirm Order
Once the quote is approved, we’ll finalize the design & production schedule.
For new designs, we may offer 3D models or samples for testing.
4. Production & Quality Assurance
UPE manufactures your order with strict quality control checks.
We can provide test reports & certifications upon request.
5. Fast Delivery & Support
Your order ships via your preferred logistics method (DHL, FedEx, sea freight, etc.).
Our team remains available for technical support & future orders.
Payment Term:
50% Deposit (Paid upfront): Covers production costs (materials, labor).
50% Balance (Paid before shipment): Ensures quality control and commitment from both parties.
Payment method:
T/T (Bank Transfer),PayPal ,OCBC Bank
Recommendation:
Use PayPal for samples (safer).
Use T/T for bulk orders (lower fees).
Sample Lead Time: Inventory sample 2-3Working day/customized sample 5-7Working day
Production Lead Time:10-15Working day
Made For: America,Europe,Asia,South African
Trade Term: EXW
Freight: Air,Sea,Express
Service: High quality with reasonable price, OEM service, any special size, color, designs are acceptable
Pakaging & shipping
Any question, please send to union@upetech.net
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